ABI Electronics Ltd
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Contract Electronics Manufacture

Contract Electronics Manufacturing (CEM)

 

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SMT Assembly

 

ABI Electronics are continually investing in the latest equipment and technologies to further enhance their capabilities and capacity, whilst striving to achieve quality excellence.

 

With a full in-line SMT assembly production line, total flexibilty with quick changeovers/set-ups can be achieved. We can set up for 1-off quick turnaround prototypes through low to medium volume production runs. Our SMT assembly line consists of:

  • Nutek NTM110L board handler
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  • Dek Horizon 03iX screen printer: in-line system with full camera vision alignment to facilitate high accuracy and repeatable printing. Under-stencil cleaning system. HawkEye® - high speed deposit verification system that checks each PCB for correct paste coverage after printing.
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  • NEW! Samsung SM482 Advanced Flexible Mounter: approximately 28,000 CPH. Capable of placing 01005, 42mm IC's, Connectors (Lead Pitch 0.3mm), uBGA, CSP(Ball Pitch 0.4mm). The SM482 has a newly upgraded placement accuracy correction system ┬▒50µm@µ+3¤â/Chip, ┬▒30µm@µ +3¤â/QFP.
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  • Samsung CP45FV NEO SMT placement system: approximately 15,000 placements per hour. Capable of placing 0201's to 0.5mm µBGAs and 0.3mm QFPs with +/-0.04mm 3 sigma accuracy.
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  • Fritsch manual Pick & Place machine: ideal for some quick turnaround prototypes, manual placement alternative for unusual sized components or small batch qty’s not suitable for automatic machines.
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  • BTU Paragon 70 reflow oven: 10 individually heated temperature zones to enable optimum process window. Dual conveyor with centre PCB support. Full inert gas reflow capability.
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  • Panasert MBSF magazine/ SMT PCB off-loader
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  • YESTech B3 Advanced, high speed, multi colour benchtop Automated Optical Inspection (AOI): offers off-line benchtop PCB assembly inspection with exceptional defect coverage. This benchtop system inspects solder joints and verifies correct part assembly enabling users to improve quality.
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AOI (Automated Optical Inspection)

 

 

ABI Electronics Ltd