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ABI Electronics Ltd
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Contract Electronics Manufacture

Contract Electronics Manufacturing (CEM)

 

Contact us for a quotation

SMT Assembly

 

ABI Electronics are continually investing in the latest equipment and technologies to further enhance their capabilities and capacity, whilst striving to achieve quality excellence.

 

With a full in-line SMT assembly production line, total flexibilty with quick changeovers/set-ups can be achieved. We can set up for 1-off quick turnaround prototypes through low to medium volume production runs. Our SMT assembly line consists of:

  • Component Dry Storage Cabinet: Closed loop humidity controlled drying and storage cabinet. Mekko Technologies “Active Desiccant” dehumidifier incorporating MTX – Flow Technology. Continually regenerated molecular sieve desiccant. Protect your valuable components from micro-cracking and delamination. Less than 5% RH guaranteed, normal hysteresis 1-3% RH.
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  • Nutek NTM110L board handler
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  • Dek Horizon 03iX screen printer: in-line system with full camera vision alignment to facilitate high accuracy and repeatable printing. Under-stencil cleaning system. HawkEye® - high speed deposit verification system that checks each PCB for correct paste coverage after printing.
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  • Samsung SM482 Advanced Flexible Mounter: approximately 28,000 CPH. Capable of placing 01005, 42mm IC's, Connectors (Lead Pitch 0.3mm), uBGA, CSP(Ball Pitch 0.4mm). The SM482 has a newly upgraded placement accuracy correction system ±50µm@µ+3σ/Chip, ±30µm@µ +3σ/QFP.
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  • Fritsch manual Pick & Place machine: ideal for some quick turnaround prototypes, manual placement alternative for unusual sized components or small batch qty’s not suitable for automatic machines.
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  • Pyramax 98 Reflow Oven: Pb free reflow 350 deg. C peak temperature capability, 7 vertical zones, 14 independently controllable heaters, Adjustable fan velocity per recipe for both heating and cooling, Edge pin conveyor with retractable CBS.
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  • SMT PCB Magazine offloader
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  • Mirtec MV-6OMNI: High-Speed / High-Performance 3D AOI Machine, Fifteen Mega Pixel CoaXPress Camera Technology, Advanced Eight Phase Colour Lighting System, Ten Micron / Pixel Precision Telecentric Compound Lens Design, Integrated Ten Mega Pixel Side-ViewerÂźCamera System, Exclusive OMNI-VISIONÂź3D Inspection Technology, Superior Lifted Lead Detection for Gull Wing Devices, Full 3D Co-Planarity and Solder Fillet Inspection Capability.
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  • NG/OK Magazine Unloader: Panasonic PLC Program controlled PCB sorting off loader. Automatically Separates Good and Bad PCB’s from the AOI into separate magazines.
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AOI (Automated Optical Inspection)

 

 

ABI Electronics Ltd